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Carbon-Carbon Radiator (CCR)  

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Carbon-Carbon is a special composite material that uses pure carbon for both the fiber and matrix. The advantages of Carbon-Carbon are that it possesses high thermal conductivity, including through thickness, and has strength to weight characteristics superior to aluminum. The Carbon-Carbon Radiator (CCR) panel is 28.62 in. x 28.25 in. in size. It is a sandwich panel that consists of two 0.022-in.-thick C-C facesheets bonded to a 1-in. 5056 aluminum honeycomb core. The internal surface of the CCR panel is coated with an epoxy encapsulate to prevent particle contamination of sensitive instruments on board EO-1 and provide additional strength to the panel. The external surface of the panel is coated with silver Teflon as required by the EO-1 spacecraft thermal design. Photographs of the flight panel are shown below.

The primary thermal function of the EO-1 CCR is to radiate the 27.8 watts generated by the EO-1 Power Supply Electronics (PSE) and the 16.3 watts (peak power) generated by Linear Etalon Imaging Spectral Array/Atmospheric Corrector (LEISA/AC) electronics boxes. The panel also serves as a primary structural member and is required to support the combined weight of the PSE (50 lb) and the LAC (10 lb) boxes while being subjected to severe mechanical launch environmental loading conditions. Therefore, the objective of this technology validation is to demonstrate that Carbon-Carbon can be a cost efficient facesheet material for honeycomb core radiator panels that also function as part of the spacecraft primary structure.

 

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